ctu入库相关流程修改

ruoyi-admin/src/main/java/com/ruoyi/api/service/IApiService.java

@@ -21,6 +21,13 @@ import java.util.List;
  */
 public interface IApiService
 {
+
+    /**
+     * 请求入库
+     * @param mydoJob
+     * @return 返回入库口位置
+     */
+    public MydoJob requestEnter(MydoJob mydoJob);
     /**
      * 获取任务列表
      * @param mydoJob

ruoyi-admin/src/main/java/com/ruoyi/api/service/impl/ApiServiceImpl.java

@@ -47,6 +47,14 @@ public class ApiServiceImpl implements IApiService {
     private IAgvQueueService agvQueueService;
 
 
+    @Override
+    public MydoJob requestEnter(MydoJob mydoJob) {
+        RequestLog requestLog = requestLogService.getRequestLog(GET_MYDOJOB_URL, "请求入库", JSONUtil.toJsonStr(mydoJob));
+        String responseBody = requestLog.getResponseBody();
+        InterfaceReceive bean = JSONUtil.toBean(responseBody, InterfaceReceive.class);
+        return JSONUtil.toBean(JSONUtil.toJsonStr(bean.getData()), MydoJob.class);
+    }
+
     @Override
     public List<MydoJob> getMydoJobList(MydoJob mydoJob) {
         RequestLog requestLog = requestLogService.getRequestLog(GET_MYDOJOB_URL, "获取任务", JSONUtil.toJsonStr(mydoJob));

ruoyi-admin/src/main/java/com/ruoyi/device/operation/controller/ThreadOperationController.java

@@ -17,7 +17,7 @@ public class ThreadOperationController {
     private ScheduleThread scheduleThread;
 
     /**
-     * 开启线程
+     * 开启plc读取线程
      *
      * @return
      */
@@ -28,6 +28,18 @@ public class ThreadOperationController {
         return AjaxResult.success();
     }
 
+    /**
+     * 开启调度线程
+     *
+     * @return
+     */
+    @RequestMapping("/startAllThread2")
+    //@PreAuthorize("@ss.hasPermi('device:operation:start')")
+    public AjaxResult startAllThread2() {
+        scheduleThread.startAllThread2();
+        return AjaxResult.success();
+    }
+
     /**
      * 关闭线程
      *

ruoyi-admin/src/main/java/com/ruoyi/device/ssj/domain/DeviceSsj.java

@@ -1,5 +1,8 @@
 package com.ruoyi.device.ssj.domain;
 
+import lombok.AllArgsConstructor;
+import lombok.Data;
+import lombok.NoArgsConstructor;
 import org.apache.commons.lang3.builder.ToStringBuilder;
 import org.apache.commons.lang3.builder.ToStringStyle;
 import com.ruoyi.common.annotation.Excel;
@@ -11,6 +14,9 @@ import com.ruoyi.common.core.domain.BaseEntity;
  * @author ruoyi
  * @date 2025-07-04
  */
+@Data
+@AllArgsConstructor
+@NoArgsConstructor
 public class DeviceSsj extends BaseEntity
 {
     private static final long serialVersionUID = 1L;
@@ -48,15 +54,15 @@ public class DeviceSsj extends BaseEntity
 
     /** 入库请求 */
     @Excel(name = "入库请求")
-    private Integer rkqq;
+    private int rkqq;
 
     /** 空闲 */
     @Excel(name = "空闲")
-    private Integer kx;
+    private int kx;
 
     /** 到位 */
     @Excel(name = "到位")
-    private Integer dw;
+    private int dw;
 
     /** 条码 */
     @Excel(name = "条码")
@@ -64,109 +70,7 @@ public class DeviceSsj extends BaseEntity
 
     /** 任务号 */
     @Excel(name = "任务号")
-    private Integer taskNo;
+    private int taskNo;
 
-    public Long getId() {
-        return id;
-    }
 
-    public void setId(Long id) {
-        this.id = id;
-    }
-
-    public String getDeviceCode() {
-        return deviceCode;
-    }
-
-    public void setDeviceCode(String deviceCode) {
-        this.deviceCode = deviceCode;
-    }
-
-    public String getName() {
-        return name;
-    }
-
-    public void setName(String name) {
-        this.name = name;
-    }
-
-    public String getType() {
-        return type;
-    }
-
-    public void setType(String type) {
-        this.type = type;
-    }
-
-    public String getIpAddress() {
-        return ipAddress;
-    }
-
-    public void setIpAddress(String ipAddress) {
-        this.ipAddress = ipAddress;
-    }
-
-    public String getPlcDbReadAddress() {
-        return plcDbReadAddress;
-    }
-
-    public void setPlcDbReadAddress(String plcDbReadAddress) {
-        this.plcDbReadAddress = plcDbReadAddress;
-    }
-
-    public String getIsActive() {
-        return isActive;
-    }
-
-    public void setIsActive(String isActive) {
-        this.isActive = isActive;
-    }
-
-    public String getPlcDbWriteAddress() {
-        return plcDbWriteAddress;
-    }
-
-    public void setPlcDbWriteAddress(String plcDbWriteAddress) {
-        this.plcDbWriteAddress = plcDbWriteAddress;
-    }
-
-    public Integer getRkqq() {
-        return rkqq;
-    }
-
-    public void setRkqq(Integer rkqq) {
-        this.rkqq = rkqq;
-    }
-
-    public Integer getKx() {
-        return kx;
-    }
-
-    public void setKx(Integer kx) {
-        this.kx = kx;
-    }
-
-    public Integer getDw() {
-        return dw;
-    }
-
-    public void setDw(Integer dw) {
-        this.dw = dw;
-    }
-
-    public String getTrayCode() {
-        return trayCode;
-    }
-
-    public void setTrayCode(String trayCode) {
-        this.trayCode = trayCode;
-    }
-
-    public Integer getTaskNo() {
-        return taskNo;
-    }
-
-    public void setTaskNo(Integer taskNo) {
-        this.taskNo = taskNo;
-    }
 }

ruoyi-admin/src/main/java/com/ruoyi/schedule/ScheduleThread.java

@@ -5,6 +5,8 @@ import com.ruoyi.device.ssj.service.IDeviceSsjService;
 import com.ruoyi.schedule.plcRead.ssj.domain.PlcConnectInfo;
 import com.ruoyi.schedule.plcRead.ssj.PlcRead;
 import com.ruoyi.schedule.plcRead.ssj.domain.CustomThread;
+import com.ruoyi.schedule.scheduleTask.ssj.bs.BsInSsjThread;
+import com.ruoyi.schedule.scheduleTask.ssj.js.JsInSsjThread;
 import org.springframework.beans.factory.annotation.Autowired;
 import org.springframework.stereotype.Component;
 
@@ -19,6 +21,9 @@ public class ScheduleThread {
     @Autowired
     private IDeviceSsjService deviceSsjService;
 
+    public CustomThread bsInSsjThread;
+    public CustomThread jsInSsjThread;
+
     /**
      * 项目初始化启动
      */
@@ -37,6 +42,12 @@ public class ScheduleThread {
         PlcRead plcRead = new PlcRead(list,ssjPlcConnectInfo);
         Thread plcReadThread = new Thread(plcRead);
         customThread = new CustomThread(plcReadThread, plcRead);
+
+        //调度初始化
+        BsInSsjThread bsInSsjThread1 = new BsInSsjThread();
+        bsInSsjThread = new CustomThread(new Thread(bsInSsjThread1),bsInSsjThread1);
+        JsInSsjThread jsInSsjThread1 = new JsInSsjThread();
+        jsInSsjThread = new CustomThread(new Thread(jsInSsjThread1),bsInSsjThread1);
     }
 
     /**
@@ -46,6 +57,11 @@ public class ScheduleThread {
         customThread.getThread().start();
     }
 
+    public void startAllThread2() {
+        bsInSsjThread.getThread().start();
+        jsInSsjThread.getThread().start();
+    }
+
     /**
      * 停止线程
      */

ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/bs/BsInSsjThread.java

@@ -3,11 +3,13 @@ package com.ruoyi.schedule.scheduleTask.ssj.bs;
 import cn.hutool.core.collection.CollUtil;
 import cn.hutool.core.date.DateUtil;
 import cn.hutool.core.util.IdUtil;
+import cn.hutool.core.util.ObjUtil;
 import cn.hutool.core.util.StrUtil;
 import com.ruoyi.api.domain.agv.genAgvSchedulingTask.GenAgvSchedulingTaskRequest;
 import com.ruoyi.api.domain.agv.genAgvSchedulingTask.GenAgvSchedulingTaskResponse;
 import com.ruoyi.api.domain.wcs2wms.MydoJob;
 import com.ruoyi.api.service.IApiService;
+import com.ruoyi.common.utils.spring.SpringUtils;
 import com.ruoyi.device.agv.domain.AgvQueue;
 import com.ruoyi.device.agv.service.IAgvQueueService;
 import com.ruoyi.device.ssj.domain.DeviceSsj;
@@ -23,58 +25,143 @@ import java.util.List;
 
 
 @Slf4j
-@Component
+public class BsInSsjThread implements Runnable {
-public class BsInSsjThread {
 
     public HashMap<String, List<String>> ssjCodeList;
 
-    @Resource
     private IApiService apiService;
-    @Resource
     private IAgvQueueService agvQueueService;
 
+    public boolean isRun = true;
+
 
-    @PostConstruct
     public void init() {
         //todo 获取设备编码列表
         ssjCodeList = new HashMap<>();
+        log.info("初始化臂式入库输送机");
+        //入库口
         ArrayList<String> ssjCodes = new ArrayList<>();
         ssjCodes.add("G1003");
         ssjCodes.add("G1009");
         ssjCodeList.put("in", ssjCodes);
+        //流利架
+        ArrayList<String> ssjCodes2 = new ArrayList<>();
+        ssjCodes2.add("LLJ1");
+        ssjCodes2.add("LLJ2");
+        ssjCodes2.add("LLJ3");
+        ssjCodes2.add("LLJ4");
+        ssjCodes2.add("LLJ5");
+        ssjCodeList.put("in2", ssjCodes2);
+
+        apiService = SpringUtils.getBean(IApiService.class);
+        agvQueueService = SpringUtils.getBean(IAgvQueueService.class);
+        log.info("初始化服务 {}，{}", apiService, agvQueueService);
     }
 
+    @Override
     public void run() {
+        init();
+        while (isRun){
             for (String type : ssjCodeList.keySet()) {
-            if ("in".equals(type)) {
+
+                switch ( type){
+                    case "in":
+                        //正常入库
                         for (String ssjCode : ssjCodeList.get(type)) {
+                            try {
                                 if (PlcRead.deviceMap.containsKey(ssjCode)) {
                                     inDispatch(PlcRead.deviceMap.get(ssjCode));
                                 } else {
                                     log.error("设备不存在 ssjCode{}", ssjCode);
                                 }
+                            } catch (RuntimeException e) {
+                                log.error(e.getMessage(),e);
+                            }
+
+                        }
+                        break;
+                    case "in2":
+                        //流利架 空料箱入库
+                        for (String lljCode : ssjCodeList.get(type)) {
+                            try {
+                                inLljDispatch(lljCode);
+                            } catch (RuntimeException e) {
+                                log.error(e.getMessage(),e);
+                            }
+
+                        }
+                        break;
+                }
+            }
+            try {
+                Thread.sleep(3000);
+            } catch (InterruptedException e) {
+                throw new RuntimeException(e);
+            }
+        }
+
+
+    }
+
+    /**
+     * 流利架空料箱入库
+     * @param lljCode
+     */
+    private void inLljDispatch(String lljCode) {
+        //查询流利架未开始的作业
+        MydoJob mydoJobParam = new MydoJob();
+        mydoJobParam.setStatus("1");
+        mydoJobParam.setEntranceId(lljCode);
+        MydoJob mydoJob = apiService.requestEnter(mydoJobParam);
+        if (ObjUtil.isNotNull(mydoJob) && !"6".equals(mydoJob.getExecutionPhase())) {
+            //判断是否生成队列
+            AgvQueue agvQueueParam = new AgvQueue();
+            agvQueueParam.setWmsTaskNo(mydoJob.getTaskNo());
+            agvQueueParam.setPositionCode1(lljCode);
+            agvQueueParam.setStatus("0");
+            List<AgvQueue> agvQueues = agvQueueService.selectAgvQueueList(agvQueueParam);
+            if (CollUtil.isEmpty(agvQueues)) {
+                //生成agv队列
+                AgvQueue agvQueue = createAgvQueue(lljCode, mydoJob);
+                //请求任务生成
+                GenAgvSchedulingTaskResponse genAgvSchedulingTaskResponse = requestAgvQueue(mydoJob, agvQueue);
+                //修改wms任务状态
+                if (genAgvSchedulingTaskResponse.getCode() == 0) {
+                    //修改ctu执行状态
+                    agvQueue.setStatus("1");
+                    agvQueueService.updateAgvQueue(agvQueue);
+                    log.info("向CTU下入库库作业");
+                    //修改mydoJob执行阶段
+                    mydoJob.setExecutionPhase("6");
+                    apiService.updateMydoJob(mydoJob);
+                }
+            }
+        }else {
+            if (ObjUtil.isNull(mydoJob)){
+                log.info("无入库库作业 lljCode:{}", lljCode);
+            }
+            if ("6".equals(mydoJob.getExecutionPhase())) {
+                log.info("入库库作业已下发 taskNo:{}", mydoJob.getTaskNo());
             }
         }
     }
 
-    }
+    /**
-
+     * 输送线入库
-
+     * @param inSsjDevice
+     */
     public void inDispatch(DeviceSsj inSsjDevice) {
         //如果入库请求1 并且 托盘码不为空
         if (inSsjDevice.getRkqq() == 1 && StrUtil.isNotEmpty(inSsjDevice.getTrayCode())) {
             //根据入口，查询对应的入库作业
             MydoJob mydoJobParam = new MydoJob();
-            //mydoJobParam.setEntranceId(inSsjDevice.getDeviceCode());
             mydoJobParam.setStatus("1");
             mydoJobParam.setTrayCode(inSsjDevice.getTrayCode());
-            List<MydoJob> mydoJobs = apiService.getMydoJobList(mydoJobParam);
+            MydoJob mydoJob = apiService.requestEnter(mydoJobParam);
-            if (CollUtil.isNotEmpty(mydoJobs)) {
+            if (ObjUtil.isNotNull(mydoJob) && !"6".equals(mydoJob.getExecutionPhase())){
-                MydoJob mydoJob = mydoJobs.get(0);
+                //通知wms 当前料箱的入库口
-                //修改mydojob入口
                 mydoJob.setEntranceId(inSsjDevice.getDeviceCode());
                 apiService.updateMydoJob(mydoJob);
-
                 //判断是否生成队列
                 AgvQueue agvQueueParam = new AgvQueue();
                 agvQueueParam.setWmsTaskNo(mydoJob.getTaskNo());
@@ -83,21 +170,7 @@ public class BsInSsjThread {
                 List<AgvQueue> agvQueues = agvQueueService.selectAgvQueueList(agvQueueParam);
                 if (CollUtil.isEmpty(agvQueues)) {
                     //生成agv队列
-                    AgvQueue agvQueue = createAgvQueue(inSsjDevice, mydoJob);
+                    AgvQueue agvQueue = createAgvQueue(inSsjDevice.getDeviceCode(), mydoJob);
-                    //请求任务生成
-                    GenAgvSchedulingTaskResponse genAgvSchedulingTaskResponse = requestAgvQueue(mydoJob, agvQueue);
-                    //修改wms任务状态
-                    if (genAgvSchedulingTaskResponse.getCode() == 0) {
-                        //修改ctu执行状态
-                        agvQueue.setStatus("1");
-                        agvQueueService.updateAgvQueue(agvQueue);
-                        log.info("向CTU下入库库作业");
-                        //修改mydoJob执行阶段
-                        mydoJob.setExecutionPhase("6");
-                        apiService.updateMydoJob(mydoJob);
-                    }
-                } else {
-                    AgvQueue agvQueue = agvQueues.get(0);
                     //请求任务生成
                     GenAgvSchedulingTaskResponse genAgvSchedulingTaskResponse = requestAgvQueue(mydoJob, agvQueue);
                     //修改wms任务状态
@@ -111,36 +184,27 @@ public class BsInSsjThread {
                         apiService.updateMydoJob(mydoJob);
                     }
                 }
-            } else {
-                mydoJobParam.setEntranceId(inSsjDevice.getDeviceCode());
-                mydoJobParam.setStatus("3");
-                mydoJobParam.setTrayCode(inSsjDevice.getTrayCode());
-                mydoJobs = apiService.getMydoJobList(mydoJobParam);
-                if (CollUtil.isNotEmpty(mydoJobs)) {
-                    log.info("trayCode:{} 入库作业正在执行中", inSsjDevice.getTrayCode());
-                } else {
-                    log.info("trayCode:{} 无入库作业", inSsjDevice.getTrayCode());
-                }
             }
+
         }
     }
 
     /**
      * 生成入库AGV队列
      *
-     * @param ssjDevice
+     * @param positionCode1
      * @param mydoJob
      * @return
      */
-    private AgvQueue createAgvQueue(DeviceSsj ssjDevice, MydoJob mydoJob) {
+    private AgvQueue createAgvQueue(String positionCode1, MydoJob mydoJob) {
         //生成ctu执行队列
         AgvQueue agvQueue = new AgvQueue();
         String reqCode = IdUtil.fastSimpleUUID();
         agvQueue.setReqCode(reqCode);
         agvQueue.setReqTime(DateUtil.formatDateTime(DateUtil.date()));
         agvQueue.setAgvType("CTU");
-        agvQueue.setPositionCode1(mydoJob.getCargoSpaceId());
+        agvQueue.setPositionCode1(positionCode1);
-        agvQueue.setPositionCode2(ssjDevice.getDeviceCode());
+        agvQueue.setPositionCode2(mydoJob.getCargoSpaceId());
         agvQueue.setTaskType("F01");
         agvQueue.setCtnrType("0");
         agvQueue.setCtnrCode("0");

ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/js/JsInSsjThread.java

@@ -3,7 +3,9 @@ package com.ruoyi.schedule.scheduleTask.ssj.js;
 import cn.hutool.core.collection.CollUtil;
 import cn.hutool.core.date.DateUtil;
 import cn.hutool.core.util.IdUtil;
+import cn.hutool.core.util.ObjUtil;
 import cn.hutool.core.util.StrUtil;
+import com.ruoyi.common.utils.spring.SpringUtils;
 import com.ruoyi.device.agv.domain.AgvQueue;
 import com.ruoyi.device.agv.service.IAgvQueueService;
 import com.ruoyi.api.domain.agv.genAgvSchedulingTask.GenAgvSchedulingTaskRequest;
@@ -23,18 +25,16 @@ import java.util.List;
 
 
 @Slf4j
-@Component
+public class JsInSsjThread implements Runnable {
-public class JsInSsjThread {
 
     public HashMap<String, List<String>> ssjCodeList;
 
-    @Resource
     private IApiService apiService;
-    @Resource
     private IAgvQueueService agvQueueService;
 
+    public boolean isRun = true;
+
 
-    @PostConstruct
     public void init() {
         //todo 获取设备编码列表
         ssjCodeList = new HashMap<>();
@@ -47,18 +47,40 @@ public class JsInSsjThread {
         ssjCodes.add("G5009");
         ssjCodes.add("G5018");
         ssjCodeList.put("in", ssjCodes);
+
+        apiService = SpringUtils.getBean(IApiService.class);
+        agvQueueService = SpringUtils.getBean(IAgvQueueService.class);
+        log.info("初始化服务 {}，{}", apiService, agvQueueService);
     }
 
+    @Override
     public void run() {
+        init();
+        while (isRun){
             for (String type : ssjCodeList.keySet()) {
-            if ("in".equals(type)) {
+
+                switch ( type){
+                    case "in":
+                        //正常入库   尾箱回流 物料入库 空料箱入库
                         for (String ssjCode : ssjCodeList.get(type)) {
+                            try {
                                 if (PlcRead.deviceMap.containsKey(ssjCode)) {
                                     inDispatch(PlcRead.deviceMap.get(ssjCode));
                                 } else {
                                     log.error("设备不存在 ssjCode{}", ssjCode);
                                 }
+                            } catch (RuntimeException e) {
+                                log.error(e.getMessage(),e);
                             }
+
+                        }
+                        break;
+                }
+            }
+            try {
+                Thread.sleep(3000);
+            } catch (InterruptedException e) {
+                throw new RuntimeException(e);
             }
         }
 
@@ -70,16 +92,13 @@ public class JsInSsjThread {
         if (inSsjDevice.getRkqq() == 1 && StrUtil.isNotEmpty(inSsjDevice.getTrayCode())) {
             //根据入口，查询对应的入库作业
             MydoJob mydoJobParam = new MydoJob();
-            //mydoJobParam.setEntranceId(inSsjDevice.getDeviceCode());
             mydoJobParam.setStatus("1");
             mydoJobParam.setTrayCode(inSsjDevice.getTrayCode());
-            List<MydoJob> mydoJobs = apiService.getMydoJobList(mydoJobParam);
+            MydoJob mydoJob = apiService.requestEnter(mydoJobParam);
-            if (CollUtil.isNotEmpty(mydoJobs)) {
+            if (ObjUtil.isNotNull(mydoJob) && !"6".equals(mydoJob.getExecutionPhase())){
-                MydoJob mydoJob = mydoJobs.get(0);
+                //通知wms 当前料箱的入库口
-                //修改mydojob入口
                 mydoJob.setEntranceId(inSsjDevice.getDeviceCode());
                 apiService.updateMydoJob(mydoJob);
-
                 //判断是否生成队列
                 AgvQueue agvQueueParam = new AgvQueue();
                 agvQueueParam.setWmsTaskNo(mydoJob.getTaskNo());
@@ -101,32 +120,9 @@ public class JsInSsjThread {
                         mydoJob.setExecutionPhase("6");
                         apiService.updateMydoJob(mydoJob);
                     }
-                } else {
-                    AgvQueue agvQueue = agvQueues.get(0);
-                    //请求任务生成
-                    GenAgvSchedulingTaskResponse genAgvSchedulingTaskResponse = requestAgvQueue(mydoJob, agvQueue);
-                    //修改wms任务状态
-                    if (genAgvSchedulingTaskResponse.getCode() == 0) {
-                        //修改ctu执行状态
-                        agvQueue.setStatus("1");
-                        agvQueueService.updateAgvQueue(agvQueue);
-                        log.info("向CTU下入库库作业");
-                        //修改mydoJob执行阶段
-                        mydoJob.setExecutionPhase("6");
-                        apiService.updateMydoJob(mydoJob);
-                    }
-                }
-            } else {
-                mydoJobParam.setEntranceId(inSsjDevice.getDeviceCode());
-                mydoJobParam.setStatus("3");
-                mydoJobParam.setTrayCode(inSsjDevice.getTrayCode());
-                mydoJobs = apiService.getMydoJobList(mydoJobParam);
-                if (CollUtil.isNotEmpty(mydoJobs)) {
-                    log.info("trayCode:{} 入库作业正在执行中", inSsjDevice.getTrayCode());
-                } else {
-                    log.info("trayCode:{} 无入库作业", inSsjDevice.getTrayCode());
                 }
             }
+
         }
     }
 

ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/js/JsPickSsjTread.java

@@ -50,7 +50,6 @@ public class JsPickSsjTread {
     }
 
 
-    @Scheduled(fixedDelay = 5000)
     public void run(){
         for (String type : ssjCodeList.keySet()) {
             if ("pick".equals(type)) {