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zj
2025-12-25 14:46:44 +08:00
parent 885fab377d
commit 88d01609d8
18 changed files with 363 additions and 120 deletions
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25
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ddj/Ddj1Thread.java
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@@ -16,8 +16,8 @@ import com.ruoyi.job.service.IMydoJobService;
import com.ruoyi.queue.ddj.domain.DdjDeviceExecutionQueue;
import com.ruoyi.queue.ddj.service.IDdjDeviceExecutionQueueFinishService;
import com.ruoyi.queue.ddj.service.IDdjDeviceExecutionQueueService;
import com.ruoyi.schedule.plcRead.ddj.PlcDdjRead;
import com.ruoyi.schedule.plcRead.ssj.PlcSsjRead;
import com.ruoyi.schedule.plcRead.ddj.PlcDdj1Read;
import com.ruoyi.schedule.plcRead.ddj.PlcDdj2Read;
import com.ruoyi.schedule.plcRead.util.Tools;
import lombok.extern.slf4j.Slf4j;
@@ -65,10 +65,12 @@ public class Ddj1Thread implements Runnable {
if ("ddj".equals(type)) {
for (String ddjCode : ddjCodeList.get(type)) {
try {
if (PlcDdjRead.deviceDdjMap.containsKey(ddjCode)) {
ddjTask(PlcDdjRead.deviceDdjMap.get(ddjCode));
} else {
log.error("设备不存在 ssjCode{}", ddjCode);
if ("ddj1".equals(ddjCode)) {
ddjTask(PlcDdj1Read.deviceDdjMap.get(ddjCode));
}
//PlcDdj2Read.deviceDdjMap.containsKey(ddjCode)
if ("ddj2".equals(ddjCode)) {
ddjTask(PlcDdj2Read.deviceDdjMap.get(ddjCode));
}
} catch (RuntimeException e) {
log.error(e.getMessage(), e);
@@ -221,7 +223,7 @@ public class Ddj1Thread implements Runnable {
ddjDeviceExecutionQueue.setXfsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setDdjxf("1");
ddjDeviceExecutionQueueService.updateDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);
log.info("托盘堆垛机下发任务成功 rwh:{}", rwh);
log.info("托盘堆垛机下发任务成功 rwh:{}", ddjDeviceExecutionQueue.getRwh());
} else {
log.error("托盘堆垛机下发任务失败！！！！！！！");
}
@@ -266,12 +268,13 @@ public class Ddj1Thread implements Runnable {
int mbch = Convert.toInt(queue.getMbch());
int mlfs = 5;
int xfwc = 1;
int jym = Tools.getJYM(taskNo, yph, ylh, ych, mbph, mblh, mbch, mlfs, xfwc);
byte[] sendData = Tools.sendDataToDevice(taskNo, null, yph, ylh, ych, mbph, mblh, mbch, mlfs, xfwc, jym);
int hwlx = Convert.toInt(queue.getSpare1());
int jym = Tools.getJYM(taskNo, yph, ylh, ych, mbph, mblh, mbch, mlfs, hwlx);
byte[] sendData = Tools.sendDataToDevice(taskNo, null, yph, ylh, ych, mbph, mblh, mbch, mlfs, hwlx, xfwc, jym);
if (devId==1){
return PlcDdjRead.WriteToDDJ("DB61.0", sendData);
return PlcDdj1Read.WriteToDDJ("DB61.0", sendData);
}else {
return PlcDdjRead.WriteToDDJ("DB61.0", sendData);
return PlcDdj2Read.WriteToDDJ("DB61.0", sendData);
}
}

50
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/monit/MonitoringThread.java
View File

@@ -1,10 +1,8 @@
package com.ruoyi.schedule.scheduleTask.monit;
import cn.hutool.core.collection.CollUtil;
import cn.hutool.core.convert.Convert;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.IdUtil;
import cn.hutool.core.util.ObjUtil;
import com.ruoyi.bas.fault.domain.BasFaultRecord;
import com.ruoyi.bas.fault.service.IBasFaultRecordService;
import com.ruoyi.common.utils.spring.SpringUtils;
@@ -12,9 +10,9 @@ import com.ruoyi.device.ddj.domain.MsgDdj;
import com.ruoyi.device.ddj.service.IMsgDdjService;
import com.ruoyi.device.ssj.domain.DeviceSsj;
import com.ruoyi.device.ssj.service.IDeviceSsjService;
import com.ruoyi.job.domain.MydoJob;
import com.ruoyi.job.service.IMydoJobService;
import com.ruoyi.schedule.plcRead.ddj.PlcDdjRead;
import com.ruoyi.schedule.plcRead.ddj.PlcDdj1Read;
import com.ruoyi.schedule.plcRead.ddj.PlcDdj2Read;
import com.ruoyi.schedule.plcRead.ssj.PlcSsjRead;
import lombok.extern.slf4j.Slf4j;
@@ -49,8 +47,48 @@ public class MonitoringThread implements Runnable {
DeviceSsj deviceSsj = PlcSsjRead.deviceSsjMap.get(ssjCode);
deviceSsjService.updateDeviceSsj(deviceSsj);
}
for (String ddjCode : PlcDdjRead.deviceDdjMap.keySet()) {
MsgDdj msgDdj = PlcDdjRead.deviceDdjMap.get(ddjCode);
for (String ddjCode : PlcDdj1Read.deviceDdjMap.keySet()) {
MsgDdj msgDdj = PlcDdj1Read.deviceDdjMap.get(ddjCode);
msgDdjService.updateMsgDdj(msgDdj);
if (msgDdj.getSbzt() > 1000) {
BasFaultRecord param = new BasFaultRecord();
param.setTaskNo(msgDdj.getRwh() + "");
param.setDeviceId(String.valueOf(msgDdj.getId()));
param.setDeviceType("DDJ");
param.setFault(msgDdj.getSbzt() + "");
param.setJobId("0");
List<BasFaultRecord> basFaultRecords = basFaultRecordService.selectBasFaultRecordList(param);
if (CollUtil.isEmpty(basFaultRecords)) {
BasFaultRecord faultRecord = new BasFaultRecord();
faultRecord.setId(IdUtil.fastSimpleUUID());
faultRecord.setDeviceId(String.valueOf(msgDdj.getId()));
faultRecord.setDeviceName(msgDdj.getName());
faultRecord.setDeviceType("DDJ");
faultRecord.setJobId("0");
faultRecord.setTaskNo(msgDdj.getRwh() + "");
faultRecord.setFault(msgDdj.getSbzt() + "");
faultRecord.setStartTime(DateUtil.formatDateTime(DateUtil.date()));
//faultRecord.setWarehouseId(mydoJob.getWarehouseId());
basFaultRecordService.insertBasFaultRecord(faultRecord);
}
}
if (msgDdj.getSbzt() < 1000 && msgDdj.getCzfs() == 5){
BasFaultRecord param = new BasFaultRecord();
param.setDeviceId(String.valueOf(msgDdj.getId()));
param.setDeviceType("DDJ");
param.setJobId("0");
List<BasFaultRecord> basFaultRecords = basFaultRecordService.selectBasFaultRecordList(param);
if (CollUtil.isNotEmpty(basFaultRecords)) {
BasFaultRecord faultRecord = basFaultRecords.get(0);
faultRecord.setJobId("1");
faultRecord.setFinishTime(DateUtil.formatDateTime(DateUtil.date()));
basFaultRecordService.updateBasFaultRecord(faultRecord);
}
}
}
for (String ddjCode : PlcDdj2Read.deviceDdjMap.keySet()) {
MsgDdj msgDdj = PlcDdj2Read.deviceDdjMap.get(ddjCode);
msgDdjService.updateMsgDdj(msgDdj);
if (msgDdj.getSbzt() > 1000) {

5
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor1/Floor1BothWayInSsjThread.java
View File

@@ -61,8 +61,8 @@ public class Floor1BothWayInSsjThread implements Runnable {
//初始化巷道口 排 列 层
roadwayMap.put("L2003", Arrays.asList(1, 1, 1));
roadwayMap.put("L2005", Arrays.asList(1, 1, 1));
roadwayMap.put("L2003", Arrays.asList(2, 47, 1));
roadwayMap.put("L2005", Arrays.asList(3, 70, 1));
exitRoadwayMap.put("L2003", "L2004");
exitRoadwayMap.put("L2005", "L2006");
@@ -128,6 +128,7 @@ public class Floor1BothWayInSsjThread implements Runnable {
ddjDeviceExecutionQueue.setMbch(Convert.toInt(basCargoSpace.getTheFloor()));
ddjDeviceExecutionQueue.setDdjxf("0");
ddjDeviceExecutionQueue.setMlfs(5);
ddjDeviceExecutionQueue.setSpare1(mydoJob.getTraySize());
ddjDeviceExecutionQueue.setScsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setRwlx(DDJ_RWLX_3);
ddjDeviceExecutionQueueService.insertDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);

5
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor1/Floor1BothWayOutSsjThread.java
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@@ -74,8 +74,8 @@ public class Floor1BothWayOutSsjThread implements Runnable {
//初始化巷道口 排 列 层
roadwayMap.put("L2003",Arrays.asList(1,1,1));
roadwayMap.put("L2005",Arrays.asList(1,1,1));
roadwayMap.put("L2003",Arrays.asList(2,47,1));
roadwayMap.put("L2005",Arrays.asList(3,70,1));
}
@Override
@@ -168,6 +168,7 @@ public class Floor1BothWayOutSsjThread implements Runnable {
ddjDeviceExecutionQueue.setMbch(pclList.get(2));
ddjDeviceExecutionQueue.setDdjxf("0");
ddjDeviceExecutionQueue.setMlfs(5);
ddjDeviceExecutionQueue.setSpare1(pdOutJob.getTraySize());
ddjDeviceExecutionQueue.setScsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setRwlx(DDJ_RWLX_3);
ddjDeviceExecutionQueueService.insertDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);

5
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor1/Floor1SingleSsjThread.java
View File

@@ -65,8 +65,8 @@ public class Floor1SingleSsjThread implements Runnable {
exitRoadwayMap.put("L2007", "L2008");
//初始化巷道口 排 列 层
roadwayMap.put("L2001", Arrays.asList(1, 1, 1));
roadwayMap.put("L2007", Arrays.asList(1, 1, 1));
roadwayMap.put("L2001", Arrays.asList(1, 47, 1));
roadwayMap.put("L2007", Arrays.asList(4, 70, 1));
}
@Override
@@ -177,6 +177,7 @@ public class Floor1SingleSsjThread implements Runnable {
ddjDeviceExecutionQueue.setMbch(pclList.get(2));
ddjDeviceExecutionQueue.setDdjxf("0");
ddjDeviceExecutionQueue.setMlfs(5);
ddjDeviceExecutionQueue.setSpare1(mydoJob.getTraySize());
ddjDeviceExecutionQueue.setScsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setRwlx(DDJ_RWLX_2);
ddjDeviceExecutionQueueService.insertDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);

19
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor2/Floor2InOutSsjThread.java
View File

@@ -101,8 +101,8 @@ public class Floor2InOutSsjThread implements Runnable {
List<AgvQueue> agvQueues = agvQueueService.selectAgvQueueList(agvQueue);
//不允许放货 等着
if (!agvQueues.isEmpty() && inSsjDevice.getAllowPut() == 0 && "L1001".equals(inSsjDevice.getDeviceCode())) {
//下发输送线切换导向
int i = writeToSsjQH(inSsjDevice.getPlcDbWriteAddress(), Integer.parseInt(agvQueues.get(0).getCtnrType()));
//下发输送线切换导向 DB未知
int i = writeToSsjQH("inSsjDevice.getPlcDbWriteAddress()", Integer.parseInt(agvQueues.get(0).getCtnrType()));
if (i == 1) {
log.info("输送机{}下发切换导向{}成功", inSsjDevice.getDeviceCode(), agvQueues.get(0).getCtnrType());
}
@@ -202,17 +202,15 @@ public class Floor2InOutSsjThread implements Runnable {
mydoJobService.updateMydoJob(mydoJob1);
log.info(ssjDevice.getDeviceCode()+"输送机下发任务号成功:{}" , mydoJob1.getTaskNo());
}
}else{
HashMap<String, Object> map = new HashMap<>();
map.put("trayCode",ssjDevice.getTrayCode());
map.put("entranceId",ssjDevice.getDeviceCode());
map.put("size", ssjDevice.getTraySize());
// map.put("size", ssjDevice.getTraySize());
map.put("floor", "2");
AjaxResult ajaxResult = apiService.selectMydoJobByTrayCodeAndEntranceId(map);
if(ajaxResult.isSuccess()){
MydoJob mydoJob2 = BeanUtil.toBean(ajaxResult.get("data"), MydoJob.class) ;
MydoJob mydoJob2 = BeanUtil.toBean(ajaxResult.get("data"), MydoJob.class);
mydoJob2.setStatus("1");
mydoJob2.setExecutionPhase(TASK_EP_CREATE);
mydoJob2.setCreateTime(new Date());
@@ -278,17 +276,8 @@ public class Floor2InOutSsjThread implements Runnable {
if (i == 1) {
log.info("G1005产线输送机下发错误信息成功");
}
}
}
}
}
}

58
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor2/Floor2RoadWaySsjThread.java
View File

@@ -22,8 +22,8 @@ import lombok.extern.slf4j.Slf4j;
import java.util.*;
import static com.ruoyi.common.TaskStatusCode.*;
import static com.ruoyi.common.TaskType.DDJ_RWLX_1;
import static com.ruoyi.common.TaskType.DDJ_RWLX_3;
import static com.ruoyi.common.TaskType.*;
import static com.ruoyi.common.TaskType.DDJ_RWLX_2;
/**
* 二楼出库线程 检测当前巷道有没有入库作业，没有作业，生成堆垛机出库队列
@@ -53,8 +53,8 @@ public class Floor2RoadWaySsjThread implements Runnable {
basCargoSpaceService = SpringUtils.getBean(IBasCargoSpaceService.class);
ddjDeviceExecutionQueueService = SpringUtils.getBean(IDdjDeviceExecutionQueueService.class);
//初始化巷道口 排 列 层
roadwayMap.put("L1002", Arrays.asList(1, 1, 1));
roadwayMap.put("L1004", Arrays.asList(1, 1, 1));
roadwayMap.put("L1002", Arrays.asList(2, 0, 1));
roadwayMap.put("L1004", Arrays.asList(4, 0, 1));
log.info("初始化服务 {}，{}", apiService, agvQueueService);
}
@@ -94,7 +94,7 @@ public class Floor2RoadWaySsjThread implements Runnable {
public void inDispatch(DeviceSsj roadSsjDevice) {
//如果到位，且任务号大于0
if (roadSsjDevice.getDw()==1 && roadSsjDevice.getTaskNo()>0) {
if (roadSsjDevice.getDw()==1 && roadSsjDevice.getTaskNo()>1000) {
MydoJob mydoJob = mydoJobService.selectMydoJobByTaskNo(Convert.toLong(roadSsjDevice.getTaskNo()));
if (ObjUtil.isNotNull(mydoJob) && mydoJob.getExecutionPhase().equals(TASK_EP_SSJ)) {
mydoJob.setExecutionPhase(TASK_EP_ROADWAY_SSJ);
@@ -119,6 +119,7 @@ public class Floor2RoadWaySsjThread implements Runnable {
ddjDeviceExecutionQueue.setMbch(Convert.toInt(basCargoSpace.getTheFloor()));
ddjDeviceExecutionQueue.setDdjxf("0");
ddjDeviceExecutionQueue.setMlfs(5);
ddjDeviceExecutionQueue.setSpare1(mydoJob.getTraySize());
ddjDeviceExecutionQueue.setScsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setRwlx(DDJ_RWLX_1);
ddjDeviceExecutionQueueService.insertDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);
@@ -128,6 +129,53 @@ public class Floor2RoadWaySsjThread implements Runnable {
}
}
}
if(roadSsjDevice.getKx()==1 && roadSsjDevice.getTaskNo() == 0){
List<String> exitList = new ArrayList<>();
if("L1002".equals(roadSsjDevice.getDeviceCode())){
exitList.add("l1001");
}
if("L1004".equals(roadSsjDevice.getDeviceCode())){
exitList.add("l1003");
}
MydoJob mydoJob = mydoJobService.selectMydoJobByExitList(exitList);
if (ObjUtil.isNotNull(mydoJob)) {
BasCargoSpace basCargoSpace = basCargoSpaceService.selectBasCargoSpaceByWmsCargoSpaceId(mydoJob.getCargoSpaceId());
if (ObjUtil.isNull(basCargoSpace)) {
log.error("货位不存在 cargoSpaceId{}", mydoJob.getCargoSpaceId());
} else {
//生成队列
List<DdjDeviceExecutionQueue> list = ddjDeviceExecutionQueueService.selectDdjDeviceExecutionQueueListByRwlx(DDJ_RWLX_2, Convert.toInt(mydoJob.getRoadwayId()));
List<Integer> pclList = roadwayMap.get(roadSsjDevice.getDeviceCode());
if (CollUtil.isEmpty(list) && CollUtil.isNotEmpty(pclList)) {
DdjDeviceExecutionQueue ddjDeviceExecutionQueue = new DdjDeviceExecutionQueue();
ddjDeviceExecutionQueue.setUuid(IdUtil.simpleUUID());
ddjDeviceExecutionQueue.setRwh(Convert.toLong(mydoJob.getTaskNo()));
ddjDeviceExecutionQueue.setDevName(mydoJob.getRoadwayId());
ddjDeviceExecutionQueue.setDevId(Convert.toInt(mydoJob.getRoadwayId()));
ddjDeviceExecutionQueue.setRwzt(0);
ddjDeviceExecutionQueue.setYph(Convert.toInt(basCargoSpace.getThePlatoon()));
ddjDeviceExecutionQueue.setYlh(Convert.toInt(basCargoSpace.getTheColumn()));
ddjDeviceExecutionQueue.setYch(Convert.toInt(basCargoSpace.getTheFloor()));
ddjDeviceExecutionQueue.setMbph(pclList.get(0));
ddjDeviceExecutionQueue.setMblh(pclList.get(1));
ddjDeviceExecutionQueue.setMbch(pclList.get(2));
ddjDeviceExecutionQueue.setDdjxf("0");
ddjDeviceExecutionQueue.setMlfs(5);
ddjDeviceExecutionQueue.setSpare1(mydoJob.getTraySize());
ddjDeviceExecutionQueue.setScsj(DateUtil.formatDateTime(DateUtil.date()));
ddjDeviceExecutionQueue.setRwlx(DDJ_RWLX_1);
ddjDeviceExecutionQueueService.insertDdjDeviceExecutionQueue(ddjDeviceExecutionQueue);
//修改作业状态
mydoJob.setStatus(TASK_STATUS_RUNNING);
mydoJob.setExecutionPhase(TASK_EP_DDJ);
mydoJob.setStartTime(DateUtil.formatDateTime(DateUtil.date()));
mydoJobService.updateMydoJob(mydoJob);
}
}
}
}
}
}

26
ruoyi-admin/src/main/java/com/ruoyi/schedule/scheduleTask/ssj/floor2/LineSsjThread.java
View File

@@ -140,16 +140,24 @@ public class LineSsjThread implements Runnable {
log.info("G1005产线输送机下发任务号成功:{}" , mydoJob2.getTaskNo());
}
} else {
//超大,给plc下发错误信息，等待人工处理
//托盘大小对不上，给plc下发错误信息，等待人工处理
//码不对，给plc下发错误信息，等待人工处理
int i = writeToSsj(SsjDevice.getPlcDbWriteAddress(), "0", Integer.parseInt(ajaxResult.get("code").toString()), 2);
/**
* 1, "二维码内容错误！"
* 2,"该序列号已有作业或库存！"
* 3, "物料不存在！"
* 4, "入口与托盘尺寸对应错误！"
* 5, "超大托盘！"
* 6, "托盘大小不匹配！"
* 7, "巷道入库锁定！"
* 8, "没有可用货位！"
* 9, "创建工艺入库单失败！"
*/
//超大,给plc下发错误信息，AGV搬到缓存区 其余人工处理
int i = writeToSsj(SsjDevice.getPlcDbWriteAddress(), "0", (Integer) ajaxResult.get("code"), 2);
if (i == 1) {
log.info("G1005产线输送机下发错误信息成功");
}
//7是报工单失败，不处理
if(!"7".equals(Integer.parseInt(ajaxResult.get("code").toString()))){
createMoveToPort(SsjDevice);
if((Integer) ajaxResult.get("code") == 5){
createMoveToPort(SsjDevice);
}
}
}
@@ -204,7 +212,7 @@ public class LineSsjThread implements Runnable {
log.info("G1005产线输送机下发错误信息成功");
}
//7是报工单失败，不处理
if(!"7".equals(Integer.parseInt(ajaxResult.get("code").toString()))){
if(!"9".equals(Integer.parseInt(ajaxResult.get("code").toString()))){
createMoveToPort(SsjDevice);
}
}
@@ -237,7 +245,7 @@ public class LineSsjThread implements Runnable {
//查是否有队列，如果有了请求放货修改为允许放货
AgvQueue agvQueue = agvQueueService.selectAgvQueueByTaskCode(mydoJob.getJobId());
if (agvQueue != null){
if ("3".equals(mydoJob.getStatus()) && "1".equals(agvQueue.getStatus())){
if ("3".equals(mydoJob.getStatus()) && "1".equals(agvQueue.getStatus()) && SsjDevice.getAllowPut() == 1){
AjaxResult ajaxResult = apiService.continueTask(agvQueue);
if (ajaxResult.isSuccess()) {
log.info("给agv下发允许取货继续任务成功"+agvQueue.getWmsTaskNo());